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Custom Jersey Patches: Embroidered, Sublimated, Twill & DTF

Custom Jersey Patches: Embroidered, Sublimated, Twill & DTF

Choosing the right patch material can make a big difference in the final look, feel, and durability of your custom hockey jersey. Whether you are creating team uniforms, fan jerseys, beer league jerseys, warm-up gear, or retail apparel, the patch style you choose affects everything from texture and colour detail to production cost and long-term performance.

At Kobe Sportswear, we offer several popular patch options, including embroidered patches, sublimated patches, twill patches, and DTF patches. Each patch material has its own advantages depending on your logo, artwork, budget, and preferred finish.

This guide explains the most common types of custom patches, the best fabric for embroidery patches, how patch material works, and how iron on patches or heat press patches are normally applied.


What Is the Best Patch Material?

The best patch material depends on the design and where the patch will be used. For hockey jerseys, sportswear, jackets, bags, and team apparel, the most common patch options include:

Embroidered patch material for a raised, stitched, traditional look.
Sublimated patch material for detailed colour, gradients, and complex logos.
Twill patch material for bold numbers, letters, and a classic tackle twill style.
DTF patch material for flexible, colourful, and cost-effective printed designs.

There is no single best fabric for patches for every order. A simple team logo may look better as an embroidery patch, while a detailed logo with shadows, small text, or multiple colours may be better as a sublimated patch or DTF patch.


Fabric for Embroidery Patches

When customers ask about the best fabric for embroidery patches, they usually want a patch that feels strong, clean, and professional. Most embroidered patch material uses a stable fabric base that can hold thread stitching without stretching too much. Polyester patch fabric is commonly used because it is durable, lightweight, and works well with sports apparel.

A good fabric for embroidery patches should be:

Durable enough for long-term wear
Stable enough to hold detailed stitching
Compatible with heat press or sewing application
Smooth enough for clean thread coverage
Strong enough for jerseys, jackets, hats, bags, and uniforms

For custom hockey jerseys, polyester patch material is a strong choice because it matches well with performance jersey fabrics and holds up through regular use.


Embroidered Patch: Classic Raised Texture

An embroidered patch is one of the most traditional patch styles. It uses stitched thread on top of a fabric backing to create a raised, textured look. This is a great choice when you want your logo or crest to feel premium, classic, and long-lasting.

Embroidered patches work best for:

Team crests
Simple logos
Bold shapes
Limited colour designs
Uniform patches
Jacket patches
Hockey jersey shoulder patches
Club and organization patches

If your design has clean lines and not too many tiny details, an embroidered patch can give your jersey a professional, high-quality finish.


Embroidered Patch Material: When Should You Use It?

Embroidered patch material is best when the artwork is not too complex. Thread has a physical thickness, so very small letters, tiny outlines, gradients, and photo-style details may not come out as clearly as they would with sublimation or DTF.

Choose an embroidered patch if you want:

A raised stitched texture
A traditional sports jersey look
A premium patch finish
Strong durability
A classic team crest appearance

For hockey jerseys, embroidered patches are often used for front crests, shoulder logos, captain patches, sponsor patches, and special event patches.


Sublimated Patch: Best for Detail and Colour

A sublimated patch, also called a sub patch, is a printed patch where the artwork is transferred into the fabric using heat. This allows the patch to show detailed graphics, small text, gradients, shadows, and full-colour logos.

Sublimated patches are a great option when your design has:

Multiple colours
Small lettering
Gradient effects
Detailed artwork
Complex logos
Fine outlines
Photo-style elements

Compared with embroidered patches, sublimated patches have a smoother surface. They do not have the same raised thread texture, but they can show far more detail.


Sublimated Patch vs Embroidered Patch

Both sublimated patches and embroidered patches are popular, but they create very different results.

Feature Sublimated Patch Embroidered Patch
Look Smooth and printed Raised and stitched
Detail Great for small details Better for simple shapes
Colour Works well with many colours Limited by thread colours
Texture Flat and smooth Textured and premium
Best For Detailed logos and gradients Classic crests and bold logos
Feel Lightweight More traditional patch feel

If your logo has a lot of colour detail, a sublimated patch is usually the better choice. If your logo is bold, simple, and you want a classic stitched finish, an embroidered patch is a strong option.


Twill Patch: Traditional Tackle Twill Look

A twill patch is commonly used for numbers, letters, name bars, and classic sports jersey customization. Twill patch material is usually cut into shapes and applied to the jersey to create a clean, bold, athletic look.

Twill patches are especially popular for:

Player numbers
Team names
Back numbers
Sleeve numbers
Name bars
Captain letters
Traditional hockey jersey designs

Twill patches are often chosen when customers want a professional sports jersey appearance. They create a strong visual effect and work very well for large numbers and letters.


Twill Patch vs Embroidered Patch

A twill patch and an embroidered patch are both premium-looking options, but they are not the same.

A twill patch is usually better for large numbers, names, and bold lettering.
An embroidered patch is usually better for logos, crests, and smaller badge-style designs.

For example, a hockey jersey may use an embroidered patch for the front crest and twill patches for the back number, sleeve numbers, and name bar. This creates a traditional team jersey look with strong texture and durability.


DTF Patch: Flexible and Cost-Effective

A DTF patch uses Direct to Film printing to create a colourful design that can be heat pressed onto a jersey or garment. DTF patches are popular because they can handle full-colour artwork, smaller details, and faster customization at a lower cost than some stitched options.

DTF patches are great for:

Full-colour logos
Fan jerseys
Small batch orders
Sponsor logos
Back numbers
Name bars
Lightweight customization
Budget-friendly team orders

A DTF patch does not have the same raised stitched feel as an embroidered patch or twill patch, but it is a strong option for customers who want colour detail and value.


DTF Patch vs Sublimated Patch

DTF patches and sublimated patches can both show detailed artwork, but they are applied differently and feel different on the jersey.

A sublimated patch prints the design into the patch fabric, creating a smooth and lightweight result.
A DTF patch transfers the printed design onto the garment surface, making it flexible and cost-effective.

Choose a sublimated patch if you want a clean patch-style finish with detailed artwork.
Choose a DTF patch if you want a colourful, affordable, and efficient customization option.


Iron On Patch Material: How Does It Work?

Iron on patch material usually has a heat-activated adhesive backing. When heat and pressure are applied, the adhesive softens and bonds the patch to the garment. This is why many customers search for how do iron on patches work or how does iron on patches work.

For professional jersey production, a heat press is normally preferred over a home iron because it applies more even temperature and pressure. A home iron may work for some iron on patches, but results can vary depending on the garment fabric, patch material, adhesive type, and pressure.


How to Iron On Patches

Here is a general guide for how to iron on patches. Always check the patch instructions first, because iron on patch temperature and time can vary by material.

  1. Place the garment on a flat, heat-safe surface.
  2. Position the patch exactly where you want it.
  3. Cover the patch with a thin cotton cloth or pressing sheet.
  4. Set the iron to a high heat setting with no steam.
  5. Press firmly for the recommended time.
  6. Let the patch cool before touching it.
  7. Check the edges and re-press if needed.

For best results, avoid sliding the iron back and forth. Press straight down with firm pressure.


How Long to Iron On Patches?

Many iron on patch instructions recommend pressing for around 20 to 45 seconds, but the exact time depends on the patch material, adhesive backing, fabric type, and iron temperature.

For thicker embroidered patches or twill patches, more pressure may be needed. For thinner DTF patches or sublimated patches, the recommended time may be shorter.

If you are not sure how long to iron on patches, start with the supplier’s instructions. Using too little heat may cause weak bonding, while too much heat can damage the patch or garment.


Iron On Patch Temperature and Time

For most iron on patches, the temperature is usually in a medium-high to high heat range. A heat press for iron on patches often gives better results because it controls both temperature and pressure.

General reference:

Patch Type Application Method General Notes
Embroidered Patch Iron or heat press Needs firm pressure because it is thicker
Sublimated Patch Heat press preferred Smooth finish, good for detailed artwork
Twill Patch Heat press or stitch Great for names and numbers
DTF Patch Heat press preferred Flexible, colourful, and efficient

Always test first when possible, especially on performance polyester garments.


Heat Press for Iron On Patches

A heat press for iron on patches is often the best option for jerseys and teamwear because it applies consistent heat, time, and pressure. Unlike a home iron, a heat press covers the patch evenly and helps reduce lifting edges.

A heat press is recommended for:

Custom hockey jerseys
Team uniforms
Polyester patch application
DTF patch application
Twill patch application
Sublimated patch application
Bulk orders
Professional production

For team orders, professional heat press application is usually more reliable than applying patches at home.


Can You Use a Steamer for Iron On Patches?

No, a steamer is not recommended for iron on patches. Iron on patch material needs direct heat and pressure to activate the adhesive. Steam adds moisture but does not provide the same bonding pressure.

For best results, use a dry iron or heat press. Turn off steam when applying iron on patches.


How to Apply Patches to a Hockey Jersey

The best way to apply patches depends on the patch style.

Embroidered patches can be sewn, heat pressed, or combined with adhesive backing.
Sublimated patches are usually heat pressed or sewn depending on the design.
Twill patches are commonly heat pressed and/or stitched for a professional finish.
DTF patches are usually heat pressed directly onto the jersey.

For custom hockey jerseys, patch placement is also important. Front crests, shoulder patches, sleeve numbers, back numbers, name bars, and sponsor logos all need proper sizing and positioning to look balanced on the jersey.


How to Attach Iron On Patches

If you are applying an iron on patch at home, make sure the garment can handle heat. Some delicate fabrics, waterproof coatings, and stretch fabrics may not be suitable for direct ironing.

To attach iron on patches properly:

Use dry heat, not steam.
Apply firm pressure.
Use a pressing cloth.
Let the patch cool before testing the bond.
Check the edges after cooling.
Re-press if the patch is lifting.

For jerseys and team uniforms, professional application is the safer choice.


Best Fabric for Patches on Sportswear

The best fabric for patches on sportswear is usually a durable polyester-based material. Polyester patch fabric is popular because it is lightweight, strong, and works well with sublimation, embroidery, DTF, and twill applications.

For hockey jerseys, polyester patch material is especially useful because jerseys are usually made from performance polyester fabric. Matching the patch material to the jersey helps create a cleaner look and better overall result.


Which Patch Should You Choose?

Choose an embroidered patch if you want a raised, stitched, classic patch with a premium feel.

Choose a sublimated patch if your logo has small details, gradients, shadows, or many colours.

Choose a twill patch if you want traditional hockey jersey numbers, letters, name bars, or tackle twill styling.

Choose a DTF patch if you want a flexible, colourful, and cost-effective option for logos, names, numbers, or fan jerseys.

Each patch material has a different purpose. The best choice depends on your design, quantity, budget, and the final look you want.


Frequently Asked Questions

What is the best material for embroidered patches?

The best material for embroidery patches is usually a stable polyester patch fabric or twill backing that can hold thread stitching cleanly. Polyester patch material is durable, lightweight, and suitable for sportswear.

What is the best fabric for embroidery patches?

The best fabric for embroidery patches should be strong, smooth, and stable. Polyester fabric is commonly used because it works well for embroidered patch material and can handle regular wear.

What is the best fabric for patches?

The best fabric for patches depends on the patch type. Embroidered patches need a stable backing, sublimated patches need printable polyester fabric, twill patches use twill material, and DTF patches use heat-transfer film.

How do iron on patches work?

Iron on patches work by using heat-activated adhesive. When heat and pressure are applied, the adhesive bonds the patch to the garment.

How do you put on an iron on patch?

Place the patch on the garment, cover it with a pressing cloth, apply dry heat with firm pressure, let it cool, and check the edges. For jerseys, a heat press is usually better than a home iron.

Can you use a steamer for iron on patches?

No. A steamer is not recommended for iron on patches because steam does not provide the dry heat and pressure needed to activate the adhesive properly.

What iron setting should I use for iron on patches?

Use a dry, high-heat setting when the garment fabric allows it. Do not use steam. Always check the garment care label and patch instructions before applying heat.

What is the difference between embroidered patch and sublimated patch?

An embroidered patch has stitched thread and raised texture. A sublimated patch is smooth and printed, making it better for detailed artwork and full-colour designs.

What is the difference between twill patch and DTF patch?

A twill patch gives a traditional sports jersey look, especially for numbers and letters. A DTF patch is printed and heat pressed, making it flexible, colourful, and cost-effective.


Create Your Custom Patch Jersey

Whether you need an embroidered patch, sublimated patch, twill patch, or DTF patch, Kobe Sportswear can help you choose the right customization method for your jersey.

From front crests and shoulder patches to back numbers, name bars, sponsor logos, and fan jersey designs, we can help you build a custom hockey jersey that matches your team identity, budget, and style.

Design your custom jersey through Kustomizer, send us your artwork to Support, or ask our team for help choosing the best patch material for your order.